Rising interest rates, volatile exchange rates, high oil prices and plastic waste challenge aromatics industry

Fears are rising about the risks of recession, as I discuss in a new one-page summary of the key issues facing the aromatics industry, ‘What does the future hold for Aromatics?‘.  Please click here to download it.

These issues will also be key topics at next month’s 17th World Aromatics and Derivatives Conference, jointly organised with ICIS, along with detailed coverage of the benzene and xylene value chains.

We have the usual strong line-up of speakers, and the Conference will also provide an excellent opportunity to exchange views with business partners and colleagues.  For further details and to book your place, please click here.

I hope to see you in Amsterdam next month.

The post Rising interest rates, volatile exchange rates, high oil prices and plastic waste challenge aromatics industry appeared first on Chemicals & The Economy.

China’s increase in chemicals self-sufficiency will hit US shale gas expansions

China C2,C3 May17Some years ago, when China was well on the way to becoming the world’s largest importer of chemicals, a reporter asked the chairman of Sinochem, China’s largest chemical company if China intended to keep increasing its imports?  ”Not at all” was Su Shulin’s reply, “This is temporary.  It is not our strategy.  We will become self-sufficient.

China’s current 13th Five Year Plan, covering 2016 – 2020, confirms his analysis.  Wherever possible, China is now moving to increase its self-sufficiency as the above chart confirms:

  In the ethylene chain, it intends to increase self-sufficiency from 49% in 2015 to 62% in 2020
  In the propylene chain, self-sufficiency will increase from 67% in 2015 to 93% in 2020
  Detailed investment plans are already being implemented to fulfill this strategy

China PTA May17Ethylene and propylene are following the pattern set in other major product areas.  In 2014, China was the world’s largest importer of PTA, the key raw material for polyester fibre and PET bottles, as the second chart confirms:

  It imported 1.7 million tonnes in January – March 2014.  But then a series of major new world-scale plants began to come online, and China has since become a net exporter
  NE Asian producers have lost 97% of their export volume to China and SE Asian producers have lost 90%
  NEA and SEA are also now starting to face competition from China in Middle Eastern import markets

China PX May17PTA is not alone in seeing this transition.  There has really only been one major exception, paraxylene (PX) – the raw material used to make PTA.  As the third chart shows, the new PTA plants have had to depend on PX imports for their feedstocks.  The reason is that PX became the target of public concerns over environmental pollution and safety, causing expansion plans to be put on hold for some years.

  China PX imports have risen by a third over the past 3 years to 2.7 million tonnes in Q1 this year
  NE Asia has been the main supplier, with S Korea, Japan and Taiwan all moving major volumes
  This, of course, has helped to compensate for the loss of their PTA exports

But now the logjam on new PX plants in China has been broken, and capacity is set to double from 13.6 MT to 29.7MT over the next 3 years.  This expansion will not only support new downstream capacity in PTA, but will likely also lead to modest exports of PX as well.

This is further evidence, if more was needed, that the 4.5 million tonnes of new US polyethylene capacity will likely have major problems in finding a market, as it comes online later this year.  As I noted back in March, the scope for disappointment with these projects is very high.  US polyethylene exports had already fallen 50% since their 2009 peak – even before China began to increase its self-sufficiency

 

China becomes net PTA exporter, whilst cotton prices tumble

PTA Aug16China used to be the world’s largest importer of PTA (the raw material for polyester). But not any more. Instead it has become a net exporter for the first time in history:

□  Its imports ramped up from 400kt in 1995 to 7 million tonnes in 2006, as Western textile manufacturing moved East
□  They remained around that level until 2012, when China began to install major new PTA capacity
□  It now has sufficient capacity to supply the entire world’s demand, and its imports have stopped
□  Instead, as the chart shows, it exported a net 120kt in H1, and no doubt volume will rise further in H2
□  NE and SE Asia have been the big losers, with their volume down 84% and 47% respectively

But as with polypropylene, these plants haven’t shut down.  They have instead increased their exports to other markets, primarily in Europe, where Korean volume has more than doubled from 200kt in 2014  to 500kt this year. Thailand has also nearly doubled ts exports to the Middle East from 70kt to 120kt over the same period.

Naturally enough, domestic European producers are feeling the pain, and have filed an anti-dumping suit against Korean producers with the European Commission.  Meanwhile, India has this month announced anti-dumping duties on a wide range of importers from China, Taiwan, Iran and Malaysia, whilst Mitsubishi Chemical plans to divest its PTA plants in China and India due to the “oversupply of material in the 2 markets”.

Cotton Aug16The pain could well get worse in H2, due to developments in cotton markets.  These had been expected to see lower prices from April, as China finally launched its long-awaited auction process to reduce its vast cotton stocks.  But the auctions had a very slow start, with latest USDA estimates suggesting China still holds 13 million tonnes of stock, down only 1MT since March.

This failure forced some consumers to go back into spot markets to cover their needs, where they were joined by a large number of hedge funds, who saw the opportunity for a quick profit. As the chart shows of US futures positions, their net long position soon reached near-record levels.

But now prices are falling again, after their near-50% rise.  They have already fallen 14% in the past 2 weeks, and could well retest their lows under 60c/lb:

□  China has just announced an extension to the planned auction period, suggesting it is serious about reducing inventory levels despite ongoing resistances from key producers
□  In addition, improved rainfall has prompted USDA to increase its volume estimate for the current crop in Texas and Louisiana – the main growing areas.

Hedge funds are not long-term investors.  And it seems likely they will now take their profits and exit the market, leaving producers and consumers to pick up the pieces.  At the same time, oil prices are also now weakening again, after their “silly season” August rally.

It could be tough times for cotton and polyester markets, as attention returns to today’s record surpluses.

China’s G20 shutdowns will impact global economy

China G20 Jun16Imagine your government decided to shutdown most of the industry in two major cities for 2 weeks or more?  Say Detroit and Chicago in the US, or Milan and Turin in Italy, or Leeds and Manchester in the UK.  Now you will have some idea of the scale of the shutdowns being mandated in China for Shanghai and Ningbo ahead of the G20 Summit in Hangzhou on  September 4-5.

The reason is the need to improve air quality during the summit, as I noted last month.

Hangzhou itself is China’s 4th largest city, with a population of 21m.  And as the map shows, it is bordered by Shanghai (with 24m people), and Ningbo (8m people).  Together, they are one of the biggest industrial conurbations in the world.

Now, as ICIS news reports, more details are starting to emerge of the scale of the likely disruption:

Hangzhou is home to major polyester producers, which are expected to implement the prescribed temporary measures to curb pollution until after the summit, market sources said.

“For Shanghai, the production cuts and shutdowns will take effect from 24 August to 6 September, according to a document published on the Shanghai Environment Protection Bureau website.  Other industries such as steel, coking and cement sectors in Shanghai are also being required to restrict production for a prescribed period, based on the document.

“In Ningbo City, a number of industries were likewise given orders to help out in the efforts to reduce pollution in preparation for the G20 summit.  Cement, non-ferrous metal, chemical fibre companies are due to shut down their plants during the summit, while refining and chemical companies must reduce operation more than 50%, according an official statement obtained by ICIS.”

More information will obviously follow in the next few weeks.  But already details have begun to emerge on the scale of the planned shutdowns in Ningbo:

  • In the polyester sector, Yisheng Petrochemical will shut 5 million tonnes of PTA capacity
  • In polyurethanes, Wanhua Chemical will shut 1.2 million tonnes of MDI capacity
  • There will also be 1.2 million tonnes of propylene capacity shutdown
  • In addition, production of at least 16 major petrochemicals will be disrupted including PVC, ethylene, styrene. ethylene glycol, acrylic acid and polypropylene
  • CNOOC’s Ningbo Daxie refinery complex will also be operating at reduced rates

These closures/cutbacks will obviously have a very disruptive impact on a whole range of supply chains.  Some companies will lose their raw material supplies – others will lose their customers for finished product.  So there will be no easy answers for managements – and even if their immediate suppliers or customers are still operating, there may well be closures or disruption in another part of the value chain.

Companies outside China, whether suppliers or customers, will clearly also be impacted, given the importance of this region in global markets.  My suggestion would be that you need to check as soon as possible with your business partners to gain their insights into the likely outcome, now that details of the plans are becoming clear.  Then you will have time to work out alternative options.

One other important conclusion is clear.  No government would lightly create this level of disruption, particularly at a time when the domestic economy is already under pressure.  The fact that President Xi Jinping is taking these major steps, is a sign of the severity of China’s pollution problems.  The country simply cannot go back to the Old Normal way of doing things – the New Normal policies are here to stay.

 

 

Global cotton markets wait for outcome of China auctions

Cotton May16

China’s long-promised cotton auctions have begun this week.  Their outcome will tell us a lot about President Xi Jinping’s ability to force through his New Normal changes in the economy.  It will also, of course, have major impact upon the polyester value chain, given the competition between the 2 fibres.

As the slide from the US Dept of Agriculture’s (UDA) new monthly report shows, China’s current stock equals 169% of its annual use, nearly five times higher than the 36% figure in the rest of world. And at the moment (cotton year 2015/16), this means that global stocks are very close to all-time record highs.  There is enough in store to make 3 pairs of jeans for everyone in the world –  following the disastrous impact of China’s stimulus policies post-2008.

The fact that auctions are now being held does suggest that progress in potentially being made, but as I noted last month:

  • Last year, an auction was announced for 1 million tonnes, but prices were set so high that only 63kt was sold
  • The problem was resistance from an army-owned company, Xinjiang Production and Construction Corps
  • It produces around 30% of China’s cotton, and opposed policies that would reduce its income by lowering prices
  • It is also an important employer in Xinjiang province, accounting for 17% of its GDP

There seems more confidence this time, with the International Cotton Advisory Committee suggesting that:

Chinese cotton stocks will fall to a five-year low, as the government auctions off its huge reserves

And a further positive sign is that the limit for daily sales has been raised from 30kt to 50kt, with the government now planning to sell 2 million tonnes in the May to August period, with prices based on international and domestic levels.

China’s cotton stocks have been hanging over world markets for some time.  A successful auction process will almost certainly push prices lower in the short-term, as it comes at a time when USDA is already forecasting a 5% increase in global production for the 2016/17 cotton year, with US output expected to be up 15%.  It notes that:

“Nearly the entire decline in (global) stocks is forecast to occur within China”

But there is really no alternative.  The mistake was made, and it now has to be unwound.  Only then can the global cotton market hope to return to being based on the fundamentals of supply and demand rather than stimulus policies.

Polyester producers are already in the eye of the storm, following China’s decision during the stimulus period to build sufficient PTA capacity to supply the needs of the entire world.   Lower cotton prices will obviously increase the pressure.  All they can hope is that oil prices may now weaken again.  One positive is that last month’s speculative commodities bubble on the Dalian futures exchange has indeed collapsed as expected.

Clearing up the mess created by the stimulus programme was never going to be easy.  But we are, where we are.  And the alternative of doing nothing, solves nothing.

China’s cotton auction key pointer for global economy outlook

Cotton Mar16Cotton markets are poised for another testing month in April.  The outcome will also have potentially major implications for the polyester chain – and in turn for commodities markets more generally.

The reason is that China has announced that its long-awaited cotton auction will take place in the second half of the month.  Cotton stocks are at all-time record highs – enough to make 3 pairs of jeans for everyone in the world –  following the disastrous impact of stimulus policies, and China currently holds 11 million tonnes in store.

A lot is hanging on this auction, which will also tell us whether President Xi Jinping has now taken full charge of economic policy:

  • Last year, an auction was announced for 1 million tonnes, but prices were set so high that only 63kt was sold
  • The problem was resistance from an army-owned company, Xinjiang Production and Construction Corps
  • It produces around 30% of China’s cotton, and opposed policies that would reduce its income by lowering prices
  • It is also an important employer in Xinjiang province, accounting for 17% of its GDP
  • But recently, as I noted in January, there have been signs that Xi is determined to make progress on the issue

This will have important implications for the polyester chain, as the chart above confirms.

Retailers vary their blends of polyester/cotton depending on relative prices, and the oil price fall has helped to support PTA/polyester demand in recent months.  But as we note in the new “Demand – the New Direction for Profit” Study, China now also has enough PTA capacity to supply total world demand. So lower prices on cotton will likely lead to major price pressure on polyester, and across the textile chain.

In turn, this will pressure commodity markets more generally.

China’s New Normal policies have burst the commodities bubble created by policymaker stimulus.  There has been a brief respite in recent weeks, as hedge funds realised the central banks were about to panic, once again. They knew the stimulus policies weren’t working, and that more free cash would soon become available.   Oil prices jumped 50% as a result, along with other commodities.

But China is the real key to the outlook, as it has been since Xi became President in 2013.  His most logical policy is to take the pain of restructuring this year.  He can then move towards reappointment in 2017 by stressing that he has dealt with the problems he inherited, and can promise a better future ahead.

The outcome of the cotton auctions will be a key indicator for the global economic outlook for the rest of 2016.